Fibre Craft Industries delivered a complete closed loop cooling tower system for a critical industrial facility in Pakistan, covering cooling towers, pumps, piping, electrical automation, and chemical dosing under one scope.

One Scope, One Vendor, One Working Cooling System

Most cooling tower projects involve several vendors. One supplies the tower, another the pumps, a third the electrical panels, and the client is left coordinating all of it while hoping everything lines up on site.

For this project, at a critical industrial facility in Pakistan, we removed that risk entirely. 

Fibre Craft Industries delivered the full cooling system as a single, integrated scope, from the cooling towers themselves down to the pumps, piping, electrical automation, and water treatment that keep them running.

The Application

The facility needed a closed loop, induced draft, counter flow cooling system built around 3 dedicated cooling towers, engineered to CTI guidelines and designed to run quietly, reliably, and with minimal manual intervention. 

Every major system, from the fans to the chemical dosing, had to work together as one automated unit rather than a collection of separate parts.

What We Delivered

Rather than handing off pumps to one contractor and controls to another, FCI took ownership of the entire system:

• Cooling towers: 3 closed loop induced draft counter flow cooling towers, complete with fans, fan vibration monitoring, non-clog nozzles, and a stainless-steel coil designed for high heat transfer efficiency
• Pumping system: Primary and secondary recirculation pumps with cast iron bodies and stainless-steel impellers and shafts, sized to move the full system flow with headroom to spare
• Piping and instrumentation: Piping, valves, strainers, expansion tanks, flow meters, and temperature and pressure instrumentation across the full battery limits of the system
• Electrical and automation: Dedicated control panels with VFDs, PLCs, and HMIs for both the cooling towers and the pump system, giving the client centralized monitoring and control rather than isolated equipment
• Chemical dosing and water treatment: A fully automated dosing system with dedicated pumps and skid mounted tanks, along with auto blowdown and both electronic and ultrasonic level monitoring to keep water quality and basin levels in check without manual checks
• Spares and tooling: A complete two-year spares package along with site tooling, from alignment kits to diagnostic instruments, so the client's own team can maintain the system long after handover

Why This Scope Matters

When one vendor owns the cooling towers, the pumps, and the automation that ties them together, the client gets a system that was engineered to work as a whole, not a set of components assembled after the fact. 

Fewer handoffs mean fewer gaps, faster commissioning, and one point of accountability if anything needs adjusting.

The complete system came with a 5 year structural warranty on the cooling tower structure and 2 years of maintenance built into the scope, on top of standard 12 month warranty coverage across the pumps, panels, and instrumentation. 

Every major component, from the motors to the PLCs, was sourced from established international brands, backed by FCI's own manufacturing.

The Result

The client now runs a fully integrated, automated cooling system rather than a patchwork of equipment from different suppliers. Water temperature, chemical dosing, and basin levels are monitored and controlled centrally, fan and pump health is tracked continuously, and the entire system was engineered, supplied, and commissioned under one roof.

This is the kind of scope FCI is built for: not just a cooling tower, but the complete process cooling system around it.

Need a cooling system engineered end to end, not just a tower?

Talk to Fibre Craft Industries. 

We design, manufacture, and install complete closed loop and open cooling systems, including pumps, piping, electrical automation, and water treatment, for critical industrial facilities across Pakistan. Contact our team to discuss your project.

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